Company "BID" -<br />
production of the macaroni and<br />
 packing eqipment
Company "BID" -
production of the macaroni and
packing eqipment
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Pasta line with the capacity of 100-140 kg/hr

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Pasta line with the capacity of 100-140 kg/hr


Pasta line
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    This pasta line is for producing and packaging short-cut pasta in polypropylene packets from 400gr to 1 kg. The capacity is specified by finished product and works out 100-140 kg/hr according to the type of product.

Pressing equipment system

Drying equipment system

Packaging –and -weighing system 

1. Compressor plant

7. Drying chamber (3 units)

9. Belt inclined conveyor 4 meters long with feeding bunker

2. Unit control panel

8. Carts with trays (4 units)
Extra set

10. Packaging –and –weighing machine

3. Pasta press,                  pasta extruder


11. Belt conveyor for packaged product 2 meters long

4. Sifter



5  Steaming system



6. Upholder for the tray




Features of the pasta line :

- Automatization of technological  process
- Pneumo-electric system of raw batching
- Mixing in vacuum environment
- Self-supporting hydro-system, which controls water consumption and its temperature depending on the utilization purpose
- Both pre-steaming process (after pressing) and final (after drying chamber)
- Drying equipment system which consist of three drying cabinets where upkeep process of set-up technological parameters are automated.
- Automated Packaging –and –weighing machine.
- Compactness
- Simplicity in operation and maintenance

Pasta line at the capacity of 100-140 kg/hr

Specifications summary

Parameters name

Pressing system

Drying section

Packaging –and –weighing automatic system

Maximal capacity per test pieces, kg/h

up to 170

up to 170

-

Maximal capacity per dry product, kg/h

up to 140

up to 140

up to 15 packets/min

Installed capacity, kW

31,5

60,6

4,6

Equipment system power consumption, kW/h on 1kg Finished product     

     Summer period 0,4 - 0,45    

   Winter period 0,5 - 0,55   

Water flow, l/h

40

-

-

Operating personnel, pers.

1

1

1

Process summary

    Flour is fed into the sifter (4) , at the dimension of 100kg from bags at 50 kg for removing  foreign elements. Sifted flour is fed into the bunker, which is above the press (3), by the pneumatic conveyor , where it is fed into the mixing bunker by pneumo-electric system with water. It is important to note that the mixer is vacuumed. Ready-made vacuumed dough is fed into the operating cylinder by the conveyor screw from the mixer and then it gets onto the pressing head with dies for pasta forming. Cutting mechanism has a fluent rpm adjustment that allows to produce pasta form 3-40 mm
The temperatute conditions of water which are used for the dough, cooling of operating cylinder and a press head are supported isolated press hydraulics, i.e. that the press can work without discharging water into canalization. By the additional agreement press can be supplied with rmp governor of the main drive for fine adjustment of production.

   Shaped dough roducts go through steam processing in order to strengthen glassiness and improve organoleptic indicators of the dough when it is in the steaming unit(5),which is supplied with all necessary controll and protective automation.
Then dough products are spread uniformly on the trays, after that trays are set by-hand on the carts (8) and fed into the drying chamber (7). Time of drying – 6-8 hours.
Dry pasta is under satabilization on the pallet where it goes through the process of moisture distribution and getting cold during 1-2 hours. After that the product is ready for packaging.

   For packaging pasta in polypropylene packets from 400 gr to 1000gr we use packaging–and-weighing system. Dry pasta is fed into pachaging-and-weghing machines (10) by means of inclined belt conveyor (9). Packaging-and-weghing machine (10) doses and packages pasta in packets at the output  up to 15 packets/minute. Belt conveyor for the packaged production (11) feeds ready-made packets with pasa from machines.

   Best Performance of the line is 24 hours.


05 - 07 - 2011
Rice Pasta Production System
02 - 07 - 2011
Is the pasta helpful?
11 - 05 - 2011
“Nest” Production System
Ukraine, 49124
Dnepropetrovsk,
10, Lipovaya Street
Tel. +38 (056) 729-51-21
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